Safety Audit Service

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Thermal Energy Audit

Studies are undertaken to determine efficiencies of generation, distribution & Utilisation of thermal energies. Boiler efficiency tests are carried out to determine steam generation to fuel ratio. Condensates coming from coil, jackets, evaporators are collected to arrive at norms for each operation. Exhausts of furnaces, boilers are quantified by analyzing them with our set of equipments. Fixed heating load, start up load & insulation losses are determines. Based on the above results thermal energy balance is struck for reference period of one year. Based on the energy losses identified in the thermal energy balance, energy conservation measures are presented with techno economic analysis. The energy saving areas normally identified are:
Improvement in steam / power generation efficiency, house keeping measures, waste heat recovery, optimal choice of fuel, process optimization etc. Time bound implementation programs are drawn with company manager. We have carried out eighty such audits, mainly in process industries in India. We have achieved savings ranging from 4 to 30 % in the thermal energy expenses of our clients.

NOTE We process all equipments to provide the above energy conservation services1) PROCESS PLANT DESIGN

We have done detailed process design engineering for the following products. Dry Ice, Sodium Sulphate, Dilute Sulphuric Acid from 98% acid, Multiple effect evaporation systems for caustic solution (upto seven effects) & H-acid & Continuous Calcinations.

2) EPC FOR UTILITIES

For new or expansion projects, we provide engineering procurement & commissioning assistance for utilities including steam generators, turbines, hot oil units, direct fired equipments, compressors, piping etc. We have executed such projects in textile, basic chemicals, tyres, paper, chemicals etc